The foaming machine described below is designed for foaming sandwich elements.
PRODUCT
Panels for cold rooms
DIMENSIONS
Length x width
max. 2,400 x 1,350 mm
min. 600 x 180 mm
Thickness: 40 ... 120 mm
CAPACITY
Press type: 2 + 2
Press table dimensions: 6,500 x 1,600 mm
Number of press tables: 4 pieces
Occupancy of press table: 1 piece
Extension of pressing tables: 60 sec
Curing time / dwell time in the press: 15 - 45* min
Occupancy rate: 0.9
Shifts: 2 pieces
Working time per shift: 8 h
Panels per shift: 48/72* pieces
* Depending on foam thickness and raw material
GROUND DATA (this set-up)
Mixing ratio: 100 : 140 (polyol : isocyanate)
Dosage - max: 1100 g/s per mixing head
Specific gravity: Polyol 1.0
Isocyanate 1,2
Density: 45 - 60 kg/mÑ
Start time: 20 sec
(Other raw material data can of course be used for other applications)
SYSTEM COMPONENTS
Components of the system are;
- Container station with collecting tray and feed pumps
- High-pressure foaming machine type CANNON A-Compact 100 FC
The foaming machine is equipped with two Cannon FPL 18 HP mixing heads for feeding the mixture into the closed mould.
- Panel press type PMC 188 - 2+2 / 6,500 x 1,600 mm
- Machine platform for holding all wet part elements as well as the control unit and hydraulic unit of the press
- Hose line and pipework as a connection between the foaming machine and mixing heads
- Mixing head manipulator - motorised support over the entire length of the press
- Mixing head manipulator - motorised support over the entire length of the press and swivelling manipulator for foaming housings
- Documentation in German
TWO PANEL PRESS TYPE CANNON PMC 188 T
SYSTEM 2+2 / 6,500 x 1,600
Each press is equipped with
- 4 heated press platens 6,500 x 1,600 mm
- Automatic lowering of the press platen per press (working height approx. 830 - 850 mm)
- Safety package with light barriers, safety mats
- Hydraulic unit
- SIEMENS S7 control system
- Touch screen control panel SIEMENS TP 170 6"
- Mixing head - motorised manipulator + balancer (two-axis for mixing head FPL 18 - without swivel arm)
- Mixing head - Manipulator motorised + balancer (two-axis for mixing head FPL 18 - incl. swivel arm)
- Water heater 48 KW for press plates
- Machine platform foaming machine
- Four cassette storages for a total of 40 cassettes (4 levels of 900 kg each internally + 1 level of 900 kg each externally)
The cassette storage system will have the following dimensions:
Approx. 6,500 x 1,800 x 1,300 mm (LxWxH)